Genie GTH-1056 User Manual

Operator’s Manualwith Maintenance InformationGTH-1048GTH-1056First EditionSecond PrintingPart No. 114101

ROUGH TERRAIN FORK LIFT SAFETY1 - 8MAINTENANCE AND REPAIR1. Practice safe maintenance procedures. Perform all maintenance and repairs inaccordance wi

ROUGH TERRAIN FORK LIFT SAFETYOPERATION SAFETY1 - 91. Always inspect the machine daily. Check for leaks, worn hoses, loose belts,broken structures, a

ROUGH TERRAIN FORK LIFT SAFETY1 - 10OPERATION SAFETYecnatsiDhcaorppAefaSmuminiMegatloVeniLrewoPecnaraelCderiuqeRVk05ot0)m00.3(.tf01Vk002ot05)m06.4(.tf

ROUGH TERRAIN FORK LIFT SAFETY1 - 11OPERATION SAFETY17. Inspect the path of travel before beginning movement. Avoid holes and dropoffs.18. Traveling

ROUGH TERRAIN FORK LIFT SAFETYNOTES1 - 12

SECTION 2GENERAL SAFETY2 - 1

TABLE OF CONTENTSSECTION 2 - GENERAL SAFETYGeneral Safety Procedures 2-3Jump Starting 2-8Proper Load Chart Use 2-92 - 2

GENERAL SAFETYSAFETY ALERT SYMBOLStop and take time to read ALL safety alert messages. Followall safety messages to avoid injury and/or death.WARNINGA

GENERAL SAFETYWELDING PRECAUTIONSCAUTIONAny unauthorized welding can cause structural failure orpossible personal injury. DO NOT weld on any structura

GENERAL SAFETYHYDRAULIC SAFETYWARNINGHot hydraulic oil can cause severe burns. DO NOT work onthe hydraulic system if the oil temperature exceeds120 d

SECTION 1 ROUGH TERRAIN FORK LIFT SAFETY SECTION 1-1Introduction 1-3Standards And Symbols 1-4Safety 1-5Training And Knowledge 1-5Operator's Resp

GENERAL SAFETYGENERAL SAFETY PROCEDURES2 - 6CAUTIONUSE SEAT BELTAlways wear the seat belt while operating the machine toreduce the risk of personal in

GENERAL SAFETYGENERAL SAFETY PROCEDURESAVOID ELECTRICAL POWER LINESDANGERREQUIRED CLEARANCE FOR NORMAL VOLTAGE INOPERATION NEAR HIGH VOLTAGE POWER LIN

GENERAL SAFETYLocation: The battery is located under the fuel tank / batterybox cover (A).JUMP STARTINGJump starting at the battery or battery replace

GENERAL SAFETYPROPER LOAD CHART USE2 - 9NEVER raise a load and drive to position it. This can cause themachine to turnover. When placing a load, alway

GENERAL SAFETYPROPER LOAD CHART USE2 - 10PO Box 9703018340 NE 76th StRedmond WA 98073Manufacturer's recommended capacity isper ANSI B56.6 Stabili

SECTION 3CONTROLS AND INSTRUMENTS3 - 1

TABLE OF CONTENTSSECTION 3 - CONTROLS AND INSTRUMENTSOperator's Compartment 3-3Joystick Control Functions 3-4Joystick Control Functions (Button P

CONTROLS AND INSTRUMENTS1. Accelerator Pedal 9. Gauges 17. Windshield Wiper 24. Interior Rear View Mirror2. Joystick 4-way Controller 10. Machine Leve

CONTROLS AND INSTRUMENTSJOYSTICK CONTROL FUNCTIONS3 - 4A - Boom DownB - Boom UpC - Boom OutD - Boom InE - Boom Down and OutF - Boom Up and InG - Boom

CONTROLS AND INSTRUMENTSJOYSTICK CONTROL FUNCTIONS (BUTTON PUSHED)3 - 5A - Tilt DownB - Tilt BackBA

SECTION 1ROUGH TERRAINFORK LIFT SAFETY1 - 1

CONTROLS AND INSTRUMENTSSERVICE BRAKESPARKING BRAKE3 - 6The brake pedal is the operator's control for the service brakes.Pushing the service brak

CONTROLS AND INSTRUMENTSWARNINGAlways ensure that the machine level indicator (D) is at zero (0)degrees before raising the boom. Raising the boom with

CONTROLS AND INSTRUMENTS3 - 8PUMP OFFBRAK E ONCONTROLSWAYHEATERHEADLIGHTHYDRAULICSWIPERAUXILIARY LEFTSTABILIZERRIGHTSTABILIZERThe pump destroke butto

CONTROLS AND INSTRUMENTSBRAKE ONSWAYCONTROLPUMP OFFHEATERHEADLIGH TLEFTSTABILIZ ERRIGH TSTABILIZERBLIN

CONTROLS AND INSTRUMENTSFRONT AXLE DIFFERENTIAL LOCK3 - 10The front axle differential lock switch (A) is located near theoperator's left foot. Th

CONTROLS AND INSTRUMENTSFRONT STABILIZERS3 - 11BRAKE ON(C) LETTER VISIBLE = 3,000 LBS(D) LETTER VISIBLE = 2,000 LBSP/N 3-14 830(1.22)METERFEET (6.10)

CONTROLS AND INSTRUMENTSENGINE ELECTRONIC CONTROL UNITJohn Deere Engine Electronic Control UnitThe John Deere Electronic Control Unit (ECU) is capable

CONTROLS AND INSTRUMENTSENGINE ELECTRONIC CONTROL UNITBlink Code DiagnosticsWhen the engine ECU detects abnormal operating conditions, it generates a

CONTROLS AND INSTRUMENTS3 - 14ENGINE ELECTRONIC CONTROL UNITFault Codes and Descriptions2-Digit Code Definition11 Analog Throttle Input High12 Analog

SECTION 4OPERATION4 - 1

TABLE OF CONTENTSSECTION 1 - ROUGH TERRAIN FORK LIFT SAFETYIntroduction 1-3Standards And Symbols 1-4Safety 1-5Training And Knowledge 1-5Operator'

TABLE OF CONTENTSSECTION 4 - OPERATIONOperation And Safety Guidelines 4-3Before Starting The Engine 4-4Starting The Engine 4-5Before Operating The For

OPERATIONOPERATION AND SAFETY GUIDELINESYour safety and the safety of those around you depends upon you using care and judgement in the operation of t

OPERATIONWARNINGBefore starting the engine, be sure that all daily maintenanceitems have been performed. See Maintenance section.Walk around the machi

OPERATIONSWAYCONTROLPUMP OFFBRAKE ON(C) LETTER VISIBLE = 3,000 LBS(D) LETTER VISIBLE = 2,000 LBSP/N 3-14830(1.22)METERFEET (6.10)28(8.54)24(7. 3 2)

OPERATION STARTING THE ENGINECAUTIONIf the engine fails to start within 30 seconds release the key,wait at least 2 minutes to allow the starter motor

OPERATIONPUMP OFFBRAKE ONCONTROLSWAYHEATERHEADLIGHTHYDRAULICSWIPERAUXILIARY LEFTSTABILIZERRIGHTSTABILIZERBEFORE OPERATING THE FORKLIFTCAUTIONIf any ga

OPERATIONBEFORE OPERATING THE FORKLIFT4 - 8Operate the frame sway control (A) momentarily right and left.Check the steering operation by turning the s

OPERATIONDANGERAny problems with the service brakes or the parking brakefound while conducting the daily inspection should becorrected immediately. Fa

OPERATIONBRAKE ONSWAYCONTROLPUMP OFFHEATERHEADLIGHTLEFTSTABILIZERRIGHTSTABILIZERBLIN

OPERATIONTransporting a load with the boom extended and the boomangle indicator arrow (D) reading more than 0 degrees couldcause a roll over hazard.Th

ROUGH TERRAIN FORK LIFT SAFETYINTRODUCTIONOwners, Users, and Operators:Genie appreciates your choice of our machine for your application. Our number o

OPERATIONBRAK E O NSWAYCONTROLPUMP OFFHE AT ERHEADLI GHTLEFTSTABILIZERRIGHTSTABILIZERBLIN

OPERATIONPLACING A LOAD4 - 13SWAYCONTROLPUMP OFFBRAKE ON(C) LETTER VISIBLE = 3, 000 LBS(D) LETTER VISIBLE = 2,000 LBSP/N 3-14830(1.22)METERFEET (6.10)

OPERATIONPLACING A LOADDANGERTraveling with a reading of more than 0 degress on the boomangle indicator arrow (A) may cause a rollover hazard.Graduall

OPERATIONPLACING A LOAD4 - 15When placing a load with the Model GTH-1048or the GTH-1056 the rear axle stabilizing cylindersneed to be

OPERATION4 - 16NOTES

SECTION 5MAINTENANCE PROCEDURES5 - 1

TABLE OF CONTENTSSECTION 5 - MAINTENANCE PROCEDURESGeneral Safety Practices 5-3Daily Maintenance 5-55 - 2

MAINTENANCE PROCEDURESBEFORE SERVICINGRead the entire Maintenance Procedure Section.Familiarize yourself with all the safety precautions listed inSect

MAINTENANCE PROCEDURESGENERAL SAFETY PRACTICESHYDRAULIC SAFETYWARNINGHot hydraulic oil can cause severe burns. DO NOT work onthe hydraulic system if t

MAINTENANCE PROCEDURESDAILY MAINTENANCESCHEDULED MAINTENANCEMaintenace performed quarterly, annually and everytwo years must be completed by a person

ROUGH TERRAIN FORK LIFT SAFETYSTANDARDS AND SYMBOLS1 - 4Many aspects of rough terrain forklift operation and testing are discussed in standardspublish

MAINTENANCE PROCEDURESDAILY MAINTENANCECHECK HYDRAULIC OIL LEVELLocation: Sight glass (B). Behind the rear panel.To Check: Move the machine to level g

SECTION 6MATERIAL SAFETY DATA6 - 1

TABLE OF CONTENTSSECTION 6 - MATERIAL SAFETY DATAMaterial Safety Data Sheets 6-3California Proposition 65 Warnings 6-46 - 2

MATERIAL SAFETY DATA6 - 3The Federal Occupational, Safety and Health Administration (OSHA) Standard 29 ctr 1910.1200, and in somecases state and local

MATERIAL SAFETY DATA6 - 4The following warnings are required on all off road equipment operating in the State of California. If you areoperating a Ge

ROUGH TERRAIN FORK LIFT SAFETYSAFETY1 - 51. Safety must always be the operator's most important concern.2. This machine must only be operated by

ROUGH TERRAIN FORK LIFT SAFETYOPERATOR'S RESPONSIBILITIES1 - 61. Read and understand the Operator’s Manual.2. Know the location and the purpose o

ROUGH TERRAIN FORK LIFT SAFETYMANAGEMENT'S RESPONSIBILITIES1 - 71. Ensure operators are competent, physically fit, trained and if required licens