Genie TMZ-19 User Manual

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OperatorsManual
withMaintenanceInformation
FourthEdition
FirstPrinting
PartNo.97866
Thismanualreplaces
partnumber72895
BeforeDriving
OnTheRoad
BeforeTowing
·Boomhold-downlatchissecurelylockedinplace
·
·
·
·Fastensafetyrestraints
·Properlyadjustmirrors
·Donotexceed60mph/97km/h.Obeyalllocal
andnationaltowingspeedlaws
·Checkconnectionsandtirepressureateachstop
·Slowdownforhazardousconditions
·Allowextradistanceforfollowingandpassingother
vehicles
Towinghitchisproperlysecuredtotowvehicle
Safetychains(ifrequired)areproperlyattached
andsecure(chainsarecrossedbelowhitch)
Alllightsareconnectedandworking
·Tiresareproperlyinflated
TowingChecklist
(Useateachstop)
GenieNorthAmerica
GenieAustraliaPtyLtd.
GenieChina
GenieMalaysia
GenieJapan
GenieKorea
GenieBrasil
GenieHolland
Phone
TollFree
Fax
Phone+
Fax+
Phone+
Fax+
Phone+
Fax+
Phone+
Fax+
Phone+
Fax+
Phone+
Fax+
Phone+
Fax+
425.881.1800
USAandCanada
800.536.1800
425.883.3475
61733751660
61733751002
862153852570
862153852569
6598480775
6567533544
81334536082
81334536083
8225587267
8225583910
551141665755
551141665754
31102207911
31102206642
GenieScandinavia
GenieFrance
GenieIberica
GenieGermany
GenieU.K.
GenieMexicoCity
Phone+
Fax+
Phone+
Fax+
Phone+
Fax+
Phone+
Fax+
Phone+
Fax+
Phone+
Fax+
46313409612
46313409613
33(0)237260999
33(0)237260998
34935795042
34935795059
49(0)420288520
49(0)42028852-20
44(0)1476584333
44(0)1476584334
525556665242
525556663241
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Summary of Contents

Page 1 - Operator’sManual

Operator’sManualwithMaintenanceInformationFourthEditionFirstPrintingPartNo.97866Thismanualreplacespartnumber72895BeforeDrivingOnTheRoadBeforeTowing·Bo

Page 2 - Contact us:

8 Genie TMZ-34/19 Part No. 97866Operator's Manual Fourth Edition • First PrintingControlsPlatform Control Panel1 Red Emergency Stop button2 Jib b

Page 3 - Safety Rules

Part No. 97866 Genie TMZ-34/19 9Operator's ManualFourth Edition • First PrintingPlatform Control Panel1 Function enable button for:Primary boom d

Page 4 - Tip-over Hazards

10 Genie TMZ-34/19 Part No. 97866Operator's Manual Fourth Edition • First PrintingCONTROLSGround Control Panel(manual outriggers)1 Red Emergency

Page 5 - Bodily Injury Hazard

Part No. 97866 Genie TMZ-34/19 11Operator's ManualFourth Edition • First PrintingGround Control Panel(hydraulic outriggers)1 Red Emergency Stop b

Page 6 - Damaged Machine Hazards

12 Genie TMZ-34/19 Part No. 97866Operator's Manual Fourth Edition • First PrintingGround Control Panel(manual outriggers)1 Function enable button

Page 7 - Towing Hazards

Part No. 97866 Genie TMZ-34/19 13Operator's ManualFourth Edition • First PrintingGround Control Panel(hydraulic outriggers)1 Function enable butt

Page 8 - 90 lbs / 400 N

14 Genie TMZ-34/19 Part No. 97866Operator's Manual Fourth Edition • First PrintingPre-operation InspectionDo Not Operate Unless:You learn and pra

Page 9

Part No. 97866 Genie TMZ-34/19 15Operator's ManualFourth Edition • First PrintingPre-operation Inspectiono Be sure that the operator's, safe

Page 10 - Controls

16 Genie TMZ-34/19 Part No. 97866Operator's Manual Fourth Edition • First PrintingMaintenanceObserve and Obey:Only routine maintenance items spec

Page 11

Part No. 97866 Genie TMZ-34/19 17Operator's ManualFourth Edition • First PrintingCheck the Tires and WheelsBodily injury hazard. An over-inflated

Page 12

Genie TMZ-34/19 Part No. 97866Operator's Manual Fourth Edition • First PrintingCopyright © 1998 by Genie IndustriesSecond Edition: Third Printin

Page 13

18 Genie TMZ-34/19 Part No. 97866Operator's Manual Fourth Edition • First PrintingMAINTENANCEScheduled MaintenanceMaintenance performed quarterly

Page 14

Part No. 97866 Genie TMZ-34/19 19Operator's ManualFourth Edition • First PrintingSet up1 Position the machine directly below the desiredwork area

Page 15

20 Genie TMZ-34/19 Part No. 97866Operator's Manual Fourth Edition • First PrintingFUNCTION TESTSNote: Perform the appropriate function tests fory

Page 16 - Pre-operation Inspection

Part No. 97866 Genie TMZ-34/19 21Operator's ManualFourth Edition • First PrintingFUNCTION TESTSTest the Boom Functions10 Do not hold a function e

Page 17

22 Genie TMZ-34/19 Part No. 97866Operator's Manual Fourth Edition • First PrintingAt the Ground Controls1 Insert the key and turn to ground contr

Page 18 - Maintenance

Part No. 97866 Genie TMZ-34/19 23Operator's ManualFourth Edition • First PrintingTest the Tilt Sensor12 Raise the jib boom approximately 6 in / 1

Page 19 - Check the Tires and Wheels

24 Genie TMZ-34/19 Part No. 97866Operator's Manual Fourth Edition • First PrintingWorkplace InspectionWorkplace InspectionBe aware of and avoid t

Page 20 - Scheduled Maintenance

Part No. 97866 Genie TMZ-34/19 25Operator's ManualFourth Edition • First PrintingOperating InstructionsDo Not Operate Unless:You learn and practi

Page 21 - Function Tests

26 Genie TMZ-34/19 Part No. 97866Operator's Manual Fourth Edition • First PrintingOPERATING INSTRUCTIONSOperation from Ground1 Turn the key switc

Page 22 - At the Ground Controls

Part No. 97866 Genie TMZ-34/19 27Operator's ManualFourth Edition • First PrintingManual Lowering1 Open the power unit side turntable cover andloc

Page 23 - At the Platform Controls

Part No. 97866 Genie TMZ-34/19 1Operator's ManualFourth Edition • First PrintingSafety RulesDangerFailure to obey the instructions andsafety rule

Page 24

28 Genie TMZ-34/19 Part No. 97866Operator's Manual Fourth Edition • First PrintingWhen passing other vehicles, be sure to leaveenough room for th

Page 25

Part No. 97866 Genie TMZ-34/19 29Operator's ManualFourth Edition • First PrintingOPERATING INSTRUCTIONSAfter Each Use1 Select a safe parking loca

Page 26 - Workplace Inspection

30 Genie TMZ-34/19 Part No. 97866Operator's Manual Fourth Edition • First PrintingMaterial Lifting ConfigurationSet up1 Turn the key switch to th

Page 27 - Operating Instructions

Part No. 97866 Genie TMZ-34/19 31Operator's ManualFourth Edition • First PrintingOPERATING INSTRUCTIONSBattery and Charger InstructionsObserve an

Page 28 - Emergency Stop

32 Genie TMZ-34/19 Part No. 97866Operator's Manual Fourth Edition • First PrintingDecalsPart No. Description Quantity27564 Danger - Electrocution

Page 29 - Transport

Part No. 97866 Genie TMZ-34/19 33Operator's ManualFourth Edition • First PrintingSafety TapeSafety Tape28174 or28235281713106043658 or44980Safety

Page 30 - Towing Information

34 Genie TMZ-34/19 Part No. 97866Operator's Manual Fourth Edition • First PrintingHeight, working maximum 40 ft12.2 mHeight, platform maximum 34

Page 31 - After Each Use

Part No. 97866 Genie TMZ-34/19 35Operator's ManualFourth Edition • First PrintingReporting Safety DefectsGenie IndustriesPO Box 97030Redmond, WA

Page 32 - Observe and Obey:

2 Genie TMZ-34/19 Part No. 97866Operator's Manual Fourth Edition • First PrintingSAFETY RULESElectrocution HazardsThis machine is not electricall

Page 33

Part No. 97866 Genie TMZ-34/19 3Operator's ManualFourth Edition • First PrintingDo not move the machine when the boom is raised.Do not depend on

Page 34 - Decal Inspection

4 Genie TMZ-34/19 Part No. 97866Operator's Manual Fourth Edition • First PrintingCollision HazardsBe aware of boom position when rotating theturn

Page 35 - Unit Side

Part No. 97866 Genie TMZ-34/19 5Operator's ManualFourth Edition • First PrintingSAFETY RULESDecal LegendGenie product decals use symbols, color c

Page 36 - Specifications

6 Genie TMZ-34/19 Part No. 97866Operator's Manual Fourth Edition • First PrintingSAFETY RULESPersonnel Lifting ConfigurationTip-over HazardsDo no

Page 37 - Reporting Safety Defects

Part No. 97866 Genie TMZ-34/19 7Operator's ManualFourth Edition • First PrintingSAFETY RULESBattery SafetyBurn HazardsBatteries contain acid. Alw

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