Genie TML-4000 User Manual

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Operator’s Manual
with Maintenance Information
Genie North America
Phone 425.881.1800
Toll Free USA and Canada
800.536.1800
Fax 425.883.3475
Genie Australia Pty Ltd.
Phone +61 7 3375 1660
Fax +61 7 3375 1002
Genie China
Phone +86 21 53852570
Fax +86 21 53852569
Genie Malaysia
Phone +65 98 480 775
Fax +65 67 533 544
Genie Japan
Phone +81 3 3453 6082
Fax +81 3 3453 6083
Genie Korea
Phone +82 25 587 267
Fax +82 25 583 910
Genie Brasil
Phone +55 11 41 665 755
Fax +55 11 41 665 754
Genie Holland
Phone +31 10 220 7911
Fax +31 10 220 6642
Genie Scandinavia
Phone +46 31 3409612
Fax +46 31 3409613
Genie France
Phone +33 (0)2 37 26 09 99
Fax +33 (0)2 37 26 09 98
Genie Iberica
Phone +34 93 579 5042
Fax +34 93 579 5059
Genie Germany
Phone +49 (0)4202 88520
Fax +49 (0)4202 8852-20
Genie U.K.
Phone +44 (0)1476 584333
Fax +44 (0)1476 584334
Genie Mexico City
Phone +52 55 5666 5242
Fax +52 55 5666 3241
Hitch is sufficient to tow trailer and load
Hitch is properly attached to tow vehicle
Safety chains (if required) are properly attached
All tires have correct pressure
All lights are connected and working
Do not exceed 60 mph / 97 km/h
Check connections and tire pressure at each stop
Slow down for hazardous conditions
Allow extra distance for following and passing other vehicles
Second Edition
Seventh Printing
Part No. 43645
California Proposition 65
WARNINGWARNING
The exhaust from this product contains chemicals
known to the State of California to cause cancer,
birth defects or other reproductive harm.
Distributed By:
Towing Checklist
Third Edition
Second Printing
Part No. 97600
Hitching
Towing
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Summary of Contents

Page 1 - WARNINGWARNING

Operator’s Manualwith Maintenance InformationGenie North AmericaPhone 425.881.1800Toll Free USA and Canada800.536.1800Fax 425.883.3475Genie Australi

Page 2 - Contents

8 Genie TML-4000 and TML-4000N Part No. 97600Operator's Manual Third Edition • Second PrintingDo Not Operate Unless:You learn and practice the pr

Page 3 - Safety Rules

Operator's ManualThird Edition • Second PrintingPart No. 97600 Genie TML-4000 and TML-4000N 9Pre-operation Inspectiono Be sure that the operator’

Page 4 - Electrocution Hazards

10 Genie TML-4000 and TML-4000N Part No. 97600Operator's Manual Third Edition • Second PrintingObserve and Obey:Only routine maintenance items sp

Page 5 - Damaged Machine Hazards

Operator's ManualThird Edition • Second PrintingPart No. 97600 Genie TML-4000 and TML-4000N 11MAINTENANCECheck the Engine Coolant Level Maintain

Page 6 - Improper Use Hazard

12 Genie TML-4000 and TML-4000N Part No. 97600Operator's Manual Third Edition • Second PrintingMAINTENANCEScheduled MaintenanceMaintenance perfor

Page 7 - Decal Legend

Operator's ManualThird Edition • Second PrintingPart No. 97600 Genie TML-4000 and TML-4000N 13Function TestsDo Not Operate Unless:You learn and p

Page 8 - Access under opposite cover:

14 Genie TML-4000 and TML-4000N Part No. 97600Operator's Manual Third Edition • Second PrintingFUNCTION TESTSSetup1 Position the machine at the d

Page 9 - Controls

Operator's ManualThird Edition • Second PrintingPart No. 97600 Genie TML-4000 and TML-4000N 1518 Press and hold the mast rotation lever.19 Rotate

Page 10 - Pre-operation Inspection

16 Genie TML-4000 and TML-4000N Part No. 97600Operator's Manual Third Edition • Second PrintingWorkplace InspectionFundamentalsThe workplace insp

Page 11

Operator's ManualThird Edition • Second PrintingPart No. 97600 Genie TML-4000 and TML-4000N 17Operating InstructionsDo Not Operate Unless:You lea

Page 12 - Maintenance

Genie TML-4000 and TML-4000N Part No. 97600Operator's Manual Third Edition • Second PrintingCopyright © 2000 by Genie IndustriesFirst Edition: Se

Page 13 - Check the Battery

18 Genie TML-4000 and TML-4000N Part No. 97600Operator's Manual Third Edition • Second PrintingOPERATING INSTRUCTIONSTo Raise the Mast1 Unlock th

Page 14 - Check the Tires and Wheels

Operator's ManualThird Edition • Second PrintingPart No. 97600 Genie TML-4000 and TML-4000N 19Towing1 Make sure the mast hold-down latch is secur

Page 15 - Function Tests

20 Genie TML-4000 and TML-4000N Part No. 97600Operator's Manual Third Edition • Second PrintingTransport and Lifting InstructionsObserve and Obey

Page 16 - Test the Machine Functions

Operator's ManualThird Edition • Second PrintingPart No. 97600 Genie TML-4000 and TML-4000N 21Observe and Obey:Only qualified riggers should rig

Page 17 - Test the Lights

22 Genie TML-4000 and TML-4000N Part No. 97600Operator's Manual Third Edition • Second PrintingShading indicates decal is hidden from view, i.e.u

Page 18 - Workplace Inspection

Operator's ManualThird Edition • Second PrintingPart No. 97600 Genie TML-4000 and TML-4000N 23524752816497602281717282872828976619760228161281617

Page 19 - Operating Instructions

24 Genie TML-4000 and TML-4000N Part No. 97600Operator's Manual Third Edition • Second PrintingSpecificationsContinuous improvement of our produc

Page 20

Operator's ManualThird Edition • Second PrintingPart No. 97600 Genie TML-4000 and TML-4000N 25Reporting Safety DefectsGenie IndustriesPO Box 9703

Page 21 - Towing Information

Operator’s Manualwith Maintenance InformationGenie North AmericaPhone 425.881.1800Toll Free USA and Canada800.536.1800Fax 425.883.3475Genie Australi

Page 22 - Observe and Obey:

Operator's ManualThird Edition • Second PrintingPart No. 97600 Genie TML-4000 and TML-4000N 1Safety RulesWarningFailure to obey the instructions

Page 23

2 Genie TML-4000 and TML-4000N Part No. 97600Operator's Manual Third Edition • Second PrintingFall HazardsDo not stand on themachine.Do not climb

Page 24 - Decal Inspection

Operator's ManualThird Edition • Second PrintingPart No. 97600 Genie TML-4000 and TML-4000N 3SAFETY RULESKeep away from themachine if it contacts

Page 25 - Fuel Tank

4 Genie TML-4000 and TML-4000N Part No. 97600Operator's Manual Third Edition • Second PrintingSAFETY RULESTowing HazardsRead, understand and obey

Page 26 - Specifications

Operator's ManualThird Edition • Second PrintingPart No. 97600 Genie TML-4000 and TML-4000N 5Decal LegendGenie product decals use symbols, color

Page 27 - Reporting Safety Defects

6 Genie TML-4000 and TML-4000N Part No. 97600Operator's Manual Third Edition • Second Printing1 Outrigger leveling jack withfootpad2 Outrigger ja

Page 28

Operator's ManualThird Edition • Second PrintingPart No. 97600 Genie TML-4000 and TML-4000N 71 Key switch2 Hour meter3 Circuit breaker switches f

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